{"id":6829,"date":"2021-04-24T18:57:21","date_gmt":"2021-04-24T15:27:21","guid":{"rendered":"http:\/\/shayansanaat.com\/en\/?p=6829"},"modified":"2021-06-08T11:01:38","modified_gmt":"2021-06-08T07:31:38","slug":"converting-electric-filters-to-hybrid-filters-part-ii","status":"publish","type":"post","link":"https:\/\/shayansanaat.com\/en\/converting-electric-filters-to-hybrid-filters-part-ii\/","title":{"rendered":"Converting Electric Filters to Hybrid Filters &#8211; Part II"},"content":{"rendered":"<section class=\"l-section wpb_row height_medium\"><div class=\"l-section-h i-cf\"><div class=\"g-cols vc_row type_default valign_top\"><div class=\"vc_col-sm-12 wpb_column vc_column_container\"><div class=\"vc_column-inner\"><div class=\"wpb_wrapper\"><div class=\"wpb_text_column\" ><div class=\"wpb_wrapper\"><div id=\"t3-content\" class=\"t3-content col-xs-12 col-sm-7 col-md-8\">\n<div id=\"k2Container\" class=\"itemView\">\n<div class=\"jb-before-title-\">\n<div class=\"jb-before-title-\">\n<div class=\"jb-before-title-\">\n<div class=\"jb-before-title-\">\n<div class=\"jb-before-title-\">\n<div class=\"jb-before-title-\">\n<h2 class=\"itemTitle\"><span class=\"\">Converting Electric Filters to Hybrid Filters &#8211; Part II<\/span><\/h2>\n<\/div>\n<p>&nbsp;<\/p>\n<div class=\"itemImageBlock\"><span class=\"itemImage\"><a class=\"modal\" title=\"Click to preview the image\" ref=\"magnificPopup\" href=\"http:\/\/shayansanaat.com\/temp\/cache\/klixok2watermark\/f5c8274a845180ef34b72b266811790b.jpg\"><img loading=\"lazy\" class=\"watermark jch-lazyloaded\" src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/fc63636de6381dc4b79c50155d7fde92.jpg\" alt=\"Converting Electric Filters to Hybrid Filters - Part II\" width=\"750\" height=\"563\" data-src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/fc63636de6381dc4b79c50155d7fde92.jpg\" \/><\/a><\/span><\/div>\n<div class=\"clr\"><\/div>\n<div class=\"itemHeader\">\n<div class=\"itemRatingBlock\">\n<div class=\"itemRatingForm\">\n<div class=\"clr\"><\/div>\n<\/div>\n<div class=\"clr\"><\/div>\n<\/div>\n<div class=\"itemBody\">\n<div class=\"itemFullText\">\n<p><strong>Conversion of the second line electrofilter of the furnace and mill of Titan factory:\u00a0<\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>The Titan Camry plant showed interest in new hybrid filter technology due to environmental regulations and the fact that its electrofilter did not comply with environmental regulations.\u00a0Furnace Electrofilter &#8211; The raw material mill was built by FL Smith, and Titan executives requested that the original electrofilter be replaced with a bag filter in 1977.<\/p>\n<p>Accurate focus on reducing the time of cement kiln showed that replacing the electrofilter with filter cases in the same place is not a good option, and due to the lack of space to create new filter cases, Camry Titan chose a hybrid filter in the end.\u00a0The information and filter code selected are listed in the table below.<\/p>\n<p>&nbsp;<\/p>\n<table width=\"425\">\n<tbody>\n<tr>\n<td colspan=\"2\" width=\"425\">Hybrid filter design information<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 FAA 3636-145110 \/ T \/ T \/ L2D<\/td>\n<td width=\"165\">Electro-filter code of FLS company<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 RC\/PJ\/2268\/8\u00d7127\/(18\u00d79)x2x7\/1\/S\/7LS<\/td>\n<td width=\"165\">FLS fabric filter code<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 3900Nm<sup>3<\/sup>\/h<\/td>\n<td width=\"165\">Dubai gas design<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 ePTFE with Wowen Glass 8-meter bag cover 2268<\/td>\n<td width=\"165\">Bags<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 118 \u00b0C<\/td>\n<td width=\"165\">Operating temperature<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a0 -400 mmWG<\/td>\n<td width=\"165\">Static pressure<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">\u00a00,48 kg\/m<sup>3<\/sup><\/td>\n<td width=\"165\">Gas density<\/td>\n<\/tr>\n<tr>\n<td width=\"260\">93 g\/Nm<sup>3<\/sup><\/td>\n<td width=\"165\">Dust load (dry based)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Information and code of hybrid filter of Camry Titan Company<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>Description of the selected hybrid filter:<\/li>\n<\/ul>\n<p>As the hybrid filter shows in the figure below, it is necessary to extend the filter cover to the part of the bag filters that needs to be exposed to an A \/ C ratio of about 3.1 m \/ min.\u00a0The bags are distributed in the seven boxes at the top, and each modulator has its own output.\u00a0The purpose of these output modulators is to dust in off-line conditions.\u00a0These modulators are one of the most important tools for semi-inline maintenance.<\/p>\n<p><img loading=\"lazy\" class=\" jch-lazyloaded\" src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/dcc28b5c32f0f97ef8fdc383f3f22079.jpg\" alt=\"Dcc28b5c32f0f97ef8fdc383f3f22079\" width=\"337\" height=\"360\" data-src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/dcc28b5c32f0f97ef8fdc383f3f22079.jpg\" \/><\/p>\n<p>Hybrid filter housing<\/p>\n<p>&nbsp;<\/p>\n<ul>\n<li>Flow analysis:<\/li>\n<\/ul>\n<p>The CFD7 program is used to analyze and ensure that the gas flow pattern is under control.\u00a0The results of the CFD simulation are shown in Figure (1-3).\u00a0The colors indicate the flow velocity, and the scale section is on the right side of the figure below.<\/p>\n<p><img loading=\"lazy\" class=\" jch-lazyloaded\" src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/a756ec3a2ff8f211b41f2e8f3f430a5b.png\" alt=\"A756ec3a2ff8f211b41f2e8f3f430a5b\" width=\"503\" height=\"345\" data-src=\"https:\/\/shayansanaat.com\/en\/temp\/cache\/klixok2watermark\/a756ec3a2ff8f211b41f2e8f3f430a5b.png\" \/><\/p>\n<p>CFD hybrid filter simulation results<\/p>\n<p>&nbsp;<\/p>\n<p>The current is completely distributed both at the filter inlet and in the electrofilter section to the fabric filter bags.\u00a0The speed value is 5.2 m \/ s, which is an acceptable value for the bag filter inlet.<\/p>\n<p>Excessive speed may cause the bags to be covered with dust or the bags to stick together or the bags to warp and should be avoided.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Performance of hybrid filters on lumbar titanium:\u00a0<\/strong><\/p>\n<p>The filters of this company have been working for about 12 months and their efficiency is as expected. The efficiency information of these filters is given in the table below.<\/p>\n<table width=\"282\">\n<tbody>\n<tr>\n<td colspan=\"2\" width=\"282\">Hybrid filter design information<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a0620000m<sup>3<\/sup>\/h<\/td>\n<td width=\"169\">current<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a0 118 \u00b0C<\/td>\n<td width=\"169\">Temperature<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a0Less than\u00a0<sup>3<\/sup>\u00a0\u00a0g \/ Nm10<\/td>\n<td width=\"169\">Exhaust dust<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a080-85 mmWG<\/td>\n<td width=\"169\">Pressure drop between two flanges<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a034 kV<\/td>\n<td width=\"169\">Electrofilter part voltage<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a0170mA<\/td>\n<td width=\"169\">Electrofilter part flow<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">\u00a07239 m<sup>2<\/sup><\/td>\n<td width=\"169\">Filter surface Filter pitchers<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">2,5 \u00a0bar<\/td>\n<td width=\"169\">Press clean the bags<\/td>\n<\/tr>\n<tr>\n<td width=\"113\">1,3 \u2013 1,4 m\/min<\/td>\n<td width=\"169\">A\/C ratio<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Performance of Titan Camry Factory Hybrid Filter<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Comparison of fabric filters and hybrid filters:\u00a0<\/strong><\/p>\n<p>A new pitcher filter costs 1 euro per meter of fabric and in addition has the costs of fan, duct, chimney and installation compared to a hybrid filter.\u00a0According to the table below, the cost of electricity consumption of the hybrid filter is about 40% less than the new fabric filter.<\/p>\n<table width=\"208\">\n<tbody>\n<tr>\n<td colspan=\"2\" width=\"134\">Power consumption kW<\/td>\n<td width=\"74\">Filter type<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 312<\/td>\n<td width=\"99\">Fan<\/td>\n<td rowspan=\"3\" width=\"74\">Cloth filter<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 30<\/td>\n<td width=\"99\">Compressor<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 342<\/td>\n<td width=\"99\">Total<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 69,4<\/td>\n<td width=\"99\">Electrofilter section<\/td>\n<td rowspan=\"4\" width=\"74\">Hybrid filter<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 166<\/td>\n<td width=\"99\">Fabric filter section<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 7,5<\/td>\n<td width=\"99\">Compressor<\/td>\n<\/tr>\n<tr>\n<td width=\"35\">\u00a0 243<\/td>\n<td width=\"99\">Total<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Comparison of power consumption of hybrid filter and fabric filter<\/p>\n<p>Therefore, both in terms of initial investment and operating costs, the hybrid filter has been a good choice for the Titan Camry plant.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>\n","protected":false},"excerpt":{"rendered":"Converting Electric Filters to Hybrid Filters &#8211; Part II &nbsp; Conversion of the second line electrofilter of the furnace and mill of Titan factory:\u00a0 &nbsp; The Titan Camry plant showed interest in new hybrid filter technology due to environmental regulations and the fact that its electrofilter did not comply with environmental regulations.\u00a0Furnace Electrofilter &#8211; The...","protected":false},"author":9,"featured_media":6827,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[86],"tags":[92],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v18.1 - 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